Professional Ornamental Iron Fabrication: A Fabricator’s Guide
Learn the secrets of ornamental iron fabrication, from material selection to welding techniques. Discover how our Picket Master Pro can speed up your work. A Fabricator’s Guide to using the Picket Master pro for speed and accuracy.
For the skilled craftsperson, there's nothing quite like the satisfaction of creating a beautiful, intricate piece of ironwork. But any professional knows that getting the job done right—and on time—requires more than just a welding torch. It takes precision, planning, and the right tools.
This guide is for you: the working men and women who turn raw steel into lasting works of art. We'll walk you through the entire process, from picking your materials to putting on the final touches, and show you how to boost your efficiency every step of the way.
Choosing the right steel for the job
Not all steel is created equal, and the right choice can make or break your project. For most ornamental work, you’ll be choosing between two main types:
Mild Steel: This is the most common and versatile choice. It’s easy to cut, form, and weld, making it perfect for gates, railings, and fences. It’s also cost-effective.
Wrought Iron: While less common and more expensive, true wrought iron is prized for its classic, fibrous appearance and is often used for high-end, historical restorations.
The critical step: Perfecting your layout
Before you even start cutting, your layout is the foundation of a flawless project. Mess this up, and you’ll waste time and materials trying to fix it later. This is where we want to introduce a game-changer: the Picket Master Pro.
This isn't just another tool; it’s the solution to one of the most frustrating parts of fabrication—getting perfect, even picket spacing every time. Instead of fiddling with tape measures and pencils, the Picket Master Pro's adjustable arms let you quickly and accurately mark your layout. It’s one of those "why didn't I think of that?" tools that will instantly boost your efficiency.
How the Picket Master Pro works:
Set It: Adjust the arms to the desired width and lock them in place.
Mark It: Place the tool on your rail and mark your evenly spaced points.
Weld It: You're ready to start welding, confident that your spacing is perfect.
Assembly and welding best practices
With your materials cut and your layout marked, it's time to bring your design to life.
Preparation: Clean all your welding surfaces to ensure a strong, clean weld.
Tack First: Start with tack welds to hold your piece together. This allows you to check for alignment before making a full-strength weld.
Finishing: Once everything is welded, grind your welds smooth and prepare the surface for painting. A high-quality finish is what separates good work from great work.
The final touches: Painting and protecting your work
The final paint job protects your hard work from the elements and adds that professional finish. Make sure to use a primer designed for metal and a durable topcoat that can withstand the weather.
We hope this guide gives you a solid foundation for your next project. Remember, the right tool can make all the difference. When it comes to saving time and guaranteeing precision, the Picket Master Pro is a must-have for any professional.
Ready to see how much faster and easier your layout can be? Check out the Picket Master Pro in our shop today!